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Rod String Design

Calculate stress, safety factor, total weight, and max allowable load for sucker rod strings in beam pump wells.

Well & Pump Parameters

Rod Sections (bottom to top)

Section 1 is at the bottom (near pump), Section 3 is at the top (near surface). Change size to auto-fill weight and area.

Results

Total Rod Weight (air)

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Buoyed Rod Weight

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Max Load at Surface

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Section Analysis

SecSizeGradeLengthWeightLoad at TopStressYieldSF

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How this was calculated

Rod weight: Section weight = wt_per_ft * length. Buoyed = air_weight * (1 - fluid_SG / 7.85).

Load at top: Cumulative buoyed weight of all sections below plus fluid load.

Stress: Load / cross-sectional area. Safety Factor: Yield Strength / Stress.

Grades: D = 115,000 psi, C = 90,000 psi, K = 85,000 psi.

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Understanding Rod String Design

Sucker rod string design is critical for beam pump artificial lift systems. The rod string must withstand combined loads of its own weight, the fluid column, and dynamic forces during pumping. A tapered design uses larger rods at the top where stress is highest.

The safety factor at each section must exceed minimums to account for fatigue, corrosion, and dynamic loading. Grade D rods allow deeper settings but are more susceptible to corrosion fatigue. Grade C and K offer better corrosion resistance for H2S/CO2 environments.

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Disclaimer: These calculations are for screening and educational purposes only. Results should be verified against API RP 11L before making operational decisions. Groundwork Analytics assumes no liability for decisions made based on these results.